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Shenzhen Lizhifeng Electronic Equipment Co., Ltd

Address: Floor 4, Building 2, Hengchangrong Industrial Zone, No. 128, Shajing Shangnan East Road, Bao'an District, Shenzhen

Tel.: 13925215926

Marketing hot sale: 13925286095

Email: marktong@smtlf.cn

Industry News

Multi line Integration Solution
Update time:2017-07-12    Views:1821

Are you still worried about high labor costs, high factory rent costs, and high equipment maintenance costs? Are you still worried about talent shortage and market competition? Lizhifeng has developed a set of "Multi line Integration Solution" to solve the above problems:

1. One or two mobile trolleys are used to move back and forth in two specific positions to realize the perfect automatic connection between SMT, AI and the equipment of the logistics system (there are two in one and two in one or three in one converging or diverging transportation)

2. Applicable: dislocation translation connection between multiple production lines (DIP or SMT or other processes), which automatically transfers the workpiece (PCB or sheet material) to the production mode of the next specific equipment.

3. Energy saving solution for SMT workshop: only one reflow soldering machine is needed to use two to four patch lines. The following two in one solution is used as an example to explain various energy saving details in detail:

1) Directly reduce the cost of electricity charges for enterprises: save the maintenance cost of a high-value electric equipment generated by reflow soldering. It takes 50 kilowatt hours to start each furnace in the upper and lower eight temperature zones. The plate passing power after constant temperature is 12 kilowatt hours on average. The following two calculation methods of working hours provide reference values for users:

A) Working 24 hours a day and 28 days a month: (12 kWh * 24 hours) * 1.2 yuan (unit price of electricity) * 28 days (50 * 1.2 yuan)=9736.8 yuan * 12 yuan=116841.6 yuan;

B) Save the minimum cost of normal maintenance of a furnace for one year: labor cost for cleaning and maintenance 4 times a year accessories=about 5000 yuan (maintenance once every three months), if imported accessories are used, the cost will be higher;

2) It can directly reduce the labor cost for the enterprise. In the future, before the solution is adopted, two people such as reflow welding will be used. One person is required to do the furnace front board in front of each furnace. This position is easy and can not be saved (online AOI can be selected). The original two QC will be responsible for board inspection. Instead, one QC inspector will be responsible for board inspection in front of the furnace after the merger. After reflow welding, one person can also be reduced for board inspection. The above examples prove that at least one person in each shift can be saved, If the two shift production mode is used to calculate, you can reduce two people. If the person's monthly salary is 3800 yuan (basic salary plus subsidy), 3800 yuan * 2 people * 12 months=91200 yuan (if it is, at least 45600 yuan can be deducted).

3) The above two in one can save you at least 116841.6 yuan for electricity, 5000 yuan for maintenance, and 91200 yuan for labor in the Pearl River Delta.

4) Save the high cost of purchasing new machines in the upper and lower eight temperature zones. The average price of domestic first-line products is 150000 yuan, second-line brand products 100000 yuan, third line brand products 80000 yuan, and ordinary foreign brand machines 350000 yuan. Used machines for high-temperature equipment are not recommended.

5) Saving factory rent cost: two in one, effective user saving area: 2 meters wide * 8.4 meters long=16.8 square meters, (1.5 meters connecting platform 5.5 meters reflow welding 1 2.4 meters rear inspection platform). 16.8 square meters * monthly unit price 16 yuan * 12 months=3225.6 yuan

6) The engineer's machine management cost can effectively improve the production efficiency and save many inconvenience caused by production process management. Reduce equipment engineering burden and indirectly reduce cost.

Choose Powerfront and multi line integration to solve your worries.

Contact us

Shenzhen Lizhifeng Electronic Equipment Co., Ltd

Address: Floor 4, Building 2, Hengchangrong Industrial Zone, No. 128, Shajing Shangnan East Road, Bao'an District, Shenzhen

Tel.: 13925215926

Marketing hot sale: 13925286095

Email: marktong@smtlf.cn

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